We take a customized and comprehensive approach to total cleanroom ionization. Proper grounding procedures can efficiently neutralize charges on conductors, but only ionization can eliminate harmful charges on isolated conductors and insulative materials such as plastics.

Gemini Room Ionization Systems produce positive and negative ions from ideally-spaced ceiling emitters to neutralize electrostatic charge so particles don't adhere to charged surfaces. Filtered unidirectional airflow sends the ions downward through the room. In this way, the system provides blanket protection, helping to keep all cleanroom surfaces and product free of static charge.

 

PulseBar and PulseFlow Controller

 
         The PulseBar, a slimline yet rugged design, can be installed on many types of equipment. It is powered by the PulseFlow Controller and easily maintained. Available in standard lengths from 12” to 96”.                          The Air Assist PulseBar connects to compressed air lines. It can be mounted 2 to 3 feet from the target area and is available in standard lengths from 12 to 96”. The flow of air over the electrodes carries the ionization downward to the surface to be neutralized.
The PulseFlow Controller (PFC-20) can power up to 20 electrode pairs. The PFC's design is user adjustable to both Pulse and Steady State DC separating modes. Controls are on the front panel for easy access and mounting. It allow independent voltage level control and provides four different pulse rates.
 

Overhead Systems

Aerostat Guardian

 
 The Guardian is equipped with task lighting, an ionization indicator light, and an integrated heater, it offers user-friendly operation while effectively protecting even the most sensitive components from ESD damage.
Features include:
bulletAC technology for stable performance
bulletInherently balanced to 0 ±5 V
bulletIntegrated heater and task lights
bulletIonization indicator light
bulletPatented built-in emitter point cleaner

Aerostat Guardian CR2000

 
 The Guardian CR2000 ensures cleanroom compatibility using specially chosen components and materials. All fan and air bearing surfaces are manufactured to insure cleanliness. Fan assemblies are particle-tested to Class 10 (209E; ISO class 4) particle limits. The Guardian CR2000's final assembly, final test, and packaging take place in a Class 100 cleanroom to minimize risk of contamination.
Features include:
bulletInherently balanced to 0±5 V
bulletIon balance and ion output monitors
bulletLockout key switch
bulletClass 10 cleanroom ISO-4 compatible
bulletPatented emitter point cleaner

CenturION

 
 The centurION offers superior balance performance with its novel emitter array design (US patent #6717792) and high-gain dual feedback circuitry. Using corona DC ion technology, the centurION eliminates charges cleanly, quickly and reliably in cleanroom workstation applications where electrostatic discharge (ESD) is a concern. It is designed for applications where even very low levels of static charge can damage sensitive components.

Specially selected components ensure cleanliness of the centurION’s output air to meet or exceed Class 10 particle limits. The centurION’s final assembly, final test, and packaging take place in a Class 100 cleanroom to minimize risk of contamination.

Features include:
bulletRapid static charge neutralization
bullet+/-3 V offset voltage (balance)
bulletClass 10 cleanroom ISO-4 compatible
bulletFan speed control
bulletPatented emitter design

minION OH

 
 The minION OH features active self-monitoring to assure the user of controlled, consistent ion output. Performance is enhanced by use of Simco's (patents-pending) radial emitter design. The products design stability reduces maintenance frequency. A (US patent # 4,734,580) built in emitter cleaner reduces maintenance time in the minION OH. Our unique geometry and airflow control provide stable performance, meeting the demands of product assembly operations using electrostatic sensitive IC components.
Feaures include:
bulletRapid static charge control
bulletReliable performance
bulletSimco to install
bulletSimple to operate

Room Systems

Gemini EP

 
 The Gemini EP has been designed to provide Essential Performance in the control of electrostatic charges in semiconductor manufacturing facilities and in cleanroom environments such as display and medical device manufacturing.

Features include:

bulletSelf monitoring to assure controlled, consistent ion output
bulletEasy mounting on flush or T-grid ceiling systems
bulletIndividually adjustable with remote transmitter
bulletSystem flexibility allows ideal positioning of modules where most needed
bulletDesigned to minimize unidirectional airflow turbulence
 
 

Gemini Profile Room Ionization Controller

 
 The system controller maintains contact between each emitter module and itself to verify system operations. Under normal conditions, the unit displays "Status Normal" to provide assurance that no fault conditions exist. Should a system fault occur, the controller identifies the address and type on its LCD.
Features include:
bulletMicrocontroller Intelligence
bulletSelf-monitoring and adjusting
bulletFully integrated two-way communications network
bulletContinual polling of emitter modules and display of operating status
bulletPulse or Steady-State DC operation
bulletData port for communications to a PC or facility monitoring system

Gemini™ Profile

 
The Ion output and balance of the Gemini™ Profile(US patent # 6,252,756 and international patents) can be easily adjusted for individual emitter modules using either the system controller or a hand-held remote transmitter. Operating reference values are stored in a software adjustable memory. The "smart" Gemini controller polls each emitter module to verify system operation, providing assurance the system is operating as you have specified.

The Gemini System can be custom-installed either suspended or recessed in most cleanroom ceiling systems. Emitter modules are spaced around the room and connected to the controller(s) in a daisy-chain manner. The new Gemini Profile™ emitter module is designed to minimize turbulence in unidirectional airflow. Each emitter module contains separate positive and negative ion emitters with microprocessor control of output and balance. Modules are available with SIMCO's patented Germanium emitters, the new standard in ionization designed for ultra-clean environments. 

 

Gemini Profile Emitter Modules

 
Each module has an individual identification that allows the system controller or the remote control transmitter to address and control each emitter. The Gemini System's flexibility allows easy positioning of emitter modules in the ceiling or where they are most needed in the cleanroom. The System is designed to minimize unidirectional airflow turbulence. It is available with SIMCO's patented (US Patent No. 6,215,248 B1) non-metallic Germanium emitters, the new standard for ultra-clean ionization.
Features include:
bulletEasy mounting in all leading designs
bulletof flush, or on T-grid ceiling systems
bulletDrop link communications
bulletActive closed-loop feedback system
bulletIndividually adjustable via system controller or remote transmitter
bulletSteady-state and Pulse modes can be universal or mixed
bulletEasily replaceable emitters
bulletAddressable emitter modules
bulletChoice of Germanium for ultra-clean environments, or tungsten emitters
 
 

Gemini Profile Remote Control Transmitter

 
 To adjust the Gemini Profile system, just enter the module's unique two-digit code, then change ion output current and adjust balance to the preset ion output parameter. You'll save time by simplifying routine maintenance and adjustments.

 

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